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浮法玻璃的生產工藝是什么?
點擊數:6120    更新時間:2018/7/16    收藏此頁

  玻璃不一定是非常平的,你見到的非常平的玻璃一般都是浮法玻璃,“浮法”是一種工藝,以下為浮法玻璃的由來、特點、及制作過程:
  浮法玻璃是我國上世紀70年代末,由洛陽玻璃廠率先引進英國浮法玻璃生產線。它是在錫槽里,玻璃浮在錫液的表面上出來的。因此,這種玻璃首先是平度好,沒有水波紋。用于制鏡、汽車玻璃。不發臉,不走形,這是它的一大優點。其次是浮法玻璃選用的礦石石英砂,原料好。生產出來的玻璃純凈、透明度好。明亮、無色。沒有玻璃的氣泡之類。第三是結構緊密、重,手感平滑,同樣厚度每平米比平板比重大,好切割,不易破損。全國30多條生產線都嚴格按照國家標準生產,這種玻璃是民用建筑玻璃。它的價格,同等厚度相比,僅比平板玻璃每平米高4元左右。
  浮法玻璃生產的成型過程是在通入保護氣體(N2及H2)的錫槽中完成的。熔融玻璃從池窯中連續流入并漂浮在相對密度大的錫液表面上,在重力和表面張力的作用下,玻璃液在錫液面上鋪開、攤平、形成上下表面平整、硬化、冷卻后被引上過渡輥臺。輥臺的輥子轉動,把玻璃帶拉出錫槽進入退火窯,經退火、切裁,就形成平板玻璃產品。
  浮法與其他成型方法比較,其優點是:適合于制造平板玻璃,如沒有波筋、厚度均勻、上下表面平整、互相平行;生產線的規模不受成形方法的限制,單位產品的能耗低;成品利用率高;易于科學化管理和實現全線機械化、自動化,勞動生產率高;連續作業周期可長達幾年,有利于穩定地生產;可為在線生產一些新品種提供適合條件,如電浮法反射玻璃、退火時噴涂膜玻璃、冷端表面處理等。


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